Nitinol Paperclip - 45 degree activation

A piece of nitinol wire that you can bend into whatever shape you please. But heat it to about 45⁰ Centigrade and it will immediately revert to the shape of a paperclip.

Made from a NiTiCu (Nickel-Titanium-Copper) alloy, with an activation temperature of 45⁰ Centigrade, the NiTiCu version of the paperclip is easy to bend and deform when it is cold, there is almost no two-way memory effect even after many deformation cycles, and it has a good cyclic stability. 

Nitinol is a metal alloy, sometimes also called 'memory metal' or more properly Shape Memory Alloy (SMA). This memory effect was originally discovered in the 1930s, but Nitinol itself was only discovered in 1962. Made from Nickel and Titanium, it was discovered at the Naval Ordnance Laboratory in White Oak, Maryland.

Shape Memory Alloys have two distinct types of crystal structure, depending on whether they are above or below a certain critical transformation temperature. Below the critical temperature, the alloy is flexible and can be bent easily into any shape. This is known as the martensitic state, where the atoms are in flexible lattices, which allow the metal to be bent easily. But once heated to the critical temperature, Nitinol shows its 'heat memory' as it transforms into the austenitic state, where the atoms become locked into their previous rigid arrangement. When the metal springs into its remembered shape, it does so with so much force that it can be used to do actual work. Small motors have been built using Nitinol wire that passes through different temperatures. Solar panels on some satellites are raised into position by Shape Memory Alloys, activated by the heat of the sun.

A shape is programmed into a piece of Nitinol by annealing it. The metal is held in the desired shape and heated to a very high temperature. After it cools, you can bend it into any shape you want but heat it above the critical temperature and it will instantly return to the high temperature shape that you programmed into it. Other uses for the nickel-titanium alloy include spectacle frames. The alloy is soft, so the frames are comfortable to wear. But if they get accidentally bent, you can heat the frames using hot water, and they will spring back to their original shape. Currently these alloys are quite expensive. But as their cost comes down, there are all sorts of potential applications. From clothes that can iron themselves, to automobile parts that will repair themselves after an accident.